Electric Encoders

The Electric Encoder provides the absolute position and its continuous, exceptionally smooth output signals proportional to the SIN and COS of the measured rotary (or linear) displacement. Rather than directly encoding the displacement it leaves the encoding task to the A/D converter and software optimized for it.

Only in providing high resolution, but there are three main differences: its “holistic” nature, its much lower profile and its significantly simpler, more durable, construction. Also it has significantly less electric cycles per evolution (EC/R).

Yes, the output signals convey the absolute rotary (or linear) position without any movement.

Thanks to the relatively low number of EC/R the output signals are confined to the low end of the frequency spectrum and are less prone to errors due to PWM noise. The absence of temperature, or time, degradation mechanisms ‐ ball bearings, LEDs, etc. virtually eliminate any failure mechanisms.

Yes, the rotary Electric Encoder high accuracy is exceptionally unaffected by shaft eccentricity and tilt, as in high accuracy optical encoders, and therefore needs no bearing of its own for aligning the rotor relative to the stator, as a result it is directly mountable on the host shaft. The absence of internal bearings not only makes its profile low, but also obviates the need for a flexible shaft coupler, or flexible stator mounting, as a result the Electric Encoder provides both accuracy and compactness.

Yes, the following advantages make it space compatible:

• Low weight
• Low profile
• Low power consumption
• Wide temperature range
• Mechanical robustness
• Low outgassing
• Vacuum compatibility
• High reliability
• Radiation tolerant

Our Electric Encoder technology is currently incorporated in several space-related systems.

An internally generated space/time-modulated electric field interacts with a rotor which is made of a dielectric composite material. The rotor includes a peripheral sinusoidally shaped 3D pattern that serves the Fine channel, and a recessed sinusoidal pattern that serves the Coarse channel. The electric field is integrated over the full rotor area (hence “holistic”) and the resulting signal is processed and separated into Sine and Cosine output channels. Since the common channel processes both the Sine and Cosine outputs, they are nearly matched and the decoded angle is stable over time and temperature.

The inherent resolution is virtually infinite, because of the continuous outputs. In practice, the resolution in bits/360° is N+M+1 where N is the binary representation of the number of amplitude quantization steps in the A/D converter and M is the binary representation of the number of Fine channels EC/R.

The operating temperature range may reach -55º C to +125º C (it can be extended to +150º C for short periods). The main reasons for this robustness are:

1. The “holistic” rotor averages out the effects of minor mechanical deformations that occur at extreme temperatures
2. The common processing channel for the Sine and Cosine signals. This makes electronic components’ tolerances and stability nearly irrelevant
3. The immunity to internal offset voltages due to AC operation.

The output reading will repeat itself to within +/- 1/2 LSB, either for position move-and-return or power-up. The accuracy increases as the number of EC/R increases. With properly corrected parameters an error as low as 10 arc seconds or below can be achieved.

The Electric Encoder conforms to CE directives.

The Electric Encoder is inherently immune to magnetic fields, internally shielded from electrical fields, and is also insensitive to RFI as evidenced by many defense applications.

Very well, since it integrates signals over the entire rotor area, averaging out vibration effects. It is being used in demanding defense applications.

In Electric Position Sensing angular displacement influences a patterned electric field that is continuously measured to provide position feedback. This technology can be regarded as a rare breakthrough where practically every imaginable performance parameter improves, compared with existing technologies at no compromise.

The Rotary Electric Encoder uses the whole physical area of the rotor at any time, unlike the optical encoder which uses only a small section of the rotor. In addition, the sine and cosine output signals are generated and processed in a common channel and are very pure and tightly matched. The result is insensitivity to mechanical assembly, vibrations, and installation errors as well as to temperature and contaminant effects. Contrary to logic, the correlation between high measurement accuracy and construction precision is no longer valid.

The number of Electrical Cycles per mechanical Revolution that the electric encoder provides as an output.

The Electric Encoder is made of a special polymer and includes low-power electronics (typically less than 50mW power consumption). It does not include components such as bearings or LEDs. Therefore, it has virtually no failure mechanism.