Heavy Mill Duty Encoders

Heavy mill duty encoders are designed to withstand the harsh conditions of industrial environments, providing reliable and accurate feedback for various applications. These encoders are essential for ensuring the smooth operation of machinery in industries such as steel mills, pulp and paper, and cranes.

Our encoders are built to last, withstanding the toughest conditions in heavy-duty mill environments. With advanced technology and high-resolution capabilities, they provide accurate and reliable feedback. Additionally, we offer comprehensive support and service to help you select and maintain the right encoder for your needs.

  • Rugged Construction: Built to endure extreme conditions, our heavy-duty mill encoders feature robust materials and construction that protect against shock, vibration, and contaminants.
  • High Reliability: Engineered for maximum uptime, these encoders offer consistent performance even in the most demanding environments.
  • Advanced Technology: Equipped with noise-resistant electronics and on-board diagnostics, our encoders ensure precise and reliable output.
Heavy Mill Duty Encoders

HS6M

Hollow Shaft Magnetic Absolute Rotary Encoder

The HS6M Hollow Shaft Magnetic Absolute Rotary Encoder is designed to deliver outstanding performance and durability in industrial applications. Leveraging advanced magnetic sensor technology and Wiegand wire energy harvesting, this encoder eliminates the need for batteries, long-term capacitors, glass disks, or gears.
With superior sealing and bearing technology, the HS6M ensures reliable operation even in the harshest environments, making it the ideal choice for your absolute rotary encoding needs.

HS6A

Unmatched Durability and Precision for Industrial Powerhouses

Experience the pinnacle of performance with the HS6A Absolute Rotary Hollow Shaft Encoder. Engineered for industrial powerhouses, this encoder combines superior durability with cutting-edge technology to deliver precise and reliable feedback in the harshest conditions. Say goodbye to downtime and hello to unparalleled efficiency with the HS6A.

AV685

SMARTach™ III Magnetic Encoder – The Ultimate Survivor in Harsh Environments

Experience unparalleled durability and reliability with the AV685 SMARTach™ III Magnetic Encoder. Engineered to thrive in the toughest conditions, this encoder is your go-to solution for environments plagued by dust, dirt, liquid sprays, and extreme temperatures.
With adaptive electronics and robust construction, the AV685 ensures consistent performance and minimal downtime, making it the ultimate choice for demanding industrial applications.

HS35X

Unleash the Power of Precision: Meet the HS35X Magnetic Encoder!

Are you tired of dealing with the constant failures of optical encoders? It’s time to upgrade to the HS35X magnetic encoder, where durability meets affordability.

Designed to fit seamlessly into your existing setup, the HS35X offers unparalleled reliability and performance. Say goodbye to broken disks and misaligned masks, and hello to a future of hassle-free encoding!

AV850

Revolutionize Your Motor Performance with the AV850 SMARTach™ III Encoder!

Tired of constant encoder failures and costly downtime? The AV850 SMARTach™ III Magnetic, Modular Encoder is here to transform your operations.

Designed for heavy mill duty and hazardous environments, this encoder offers unmatched reliability and protection. Say goodbye to miswiring issues and sensor failures, and hello to seamless performance and peace of mind.

SV850

Elevate Your Safety Standards with the SV850 SAFETach™ III Encoder!

Tired of dealing with unreliable optical encoders that fail in harsh environments? The SV850 SAFETach™ III Magnetic, Modular Encoder is your solution.

Designed for SIL 2 applications, this encoder offers unparalleled reliability and protection. With advanced magnetic technology and fully encapsulated electronics, the SV850 ensures your operations run smoothly, even in the toughest conditions. Say goodbye to downtime and hello to consistent performance!

XR850

The Pinnacle of Hazardous Duty Reliability

The XR850 SMARTSafe™ 8.5″ Magnetic Encoder is a breakthrough in hazardous duty solutions, offering modular, no-bearing construction certified for ATEX, IECEx, and cULus gas and dust environments.

Its robust design ensures reliable performance in the harshest industrial applications.

XR56A

Reliable Performance in Hazardous Environments

The XR56 SMARTSafe™ 4.5″ Magnetic Encoder is a rugged, no-bearing rotary encoder designed for hazardous duty applications.

ATEX and UL approved, it ensures reliable performance in gas and ATEX dust environments, making it a durable choice for industrial applications.

Best Choice

XR45

Industry-First Hollow Shaft Solution

The XR45 SMARTSafe™ Magnetic Encoder is a rugged, hollow-shaft encoder designed for hazardous environments.

ATEX, IECEx, and cULus approved, it offers durable magnetic technology for gas and ATEX dust applications, ensuring reliable performance in demanding industrial settings.

HS6A

Superior Durability for Industrial Applications

The HS6A Magnetic Encoder offers exceptional durability for industrial use, with a hollow shaft design that fits shafts from 0.3″ to 0.6″ [8-15mm].

Unlike ordinary optical encoders, the HS6A features robust seals and bearings that protect against contaminants and provide superior performance under harsh conditions.

HS45

Heavy-Duty Performance for Industrial Applications

The HS45 EU-SMART Encoders are magnetic, hollow shaft, heavy-duty encoders designed for mounting on NEMA and European-style motors.

With a rugged build and advanced features, they ensure reliability in demanding environments, providing precise performance even in harsh conditions such as temperature extremes, water, and oil exposure.

HS40

Unmatched Durability for Heavy-Duty Applications

The HS40 absolute rotary magnetic encoder delivers exceptional durability and performance, even in the harshest conditions.

Featuring robust bearings, industry-leading shaft sealing systems, and magnetic sensing technology that penetrates oil, dust, and dirt, the HS40 ensures continuous operation where optical encoders fail.

HS35A

Reliable Performance for Industrial Conditions

The HS35A magnetic encoders are designed for durability, fitting shafts from 1/2″ to 1″ using a durable insert, which can be easily resized to meet specific needs.

Featuring superior shaft seals, insulated bearings for motor shaft current isolation, and mechanical barriers for added protection, the HS35A encoders are built to withstand temperature cycling, liquid sprays, and other challenging industrial environments.

HS25A

Durable and Reliable for Industrial Use

The HS25A magnetic encoders are designed to fit shafts from 3/8″ to 3/4″ using a durable shaft insert, which can be resized by replacing or removing the insert. This flexibility allows for quick adaptation to various needs, ensuring timely availability through factories, distributors, and stockrooms.

These encoders also feature superior shaft seals, insulated bearings for motor shaft current isolation, and robust design elements that offer long-term performance in challenging industrial environments.

HS44

High Performance and Durability for Tough Applications

The HS44 magnetic encoder combines high performance, durability, and moisture resistance in a compact package, offering an excellent value.

Designed for easy drop-in replacement, it fits generator and motor center-bolt shaft systems with 12mm, 16mm, and 17mm (10:1 taper) shafts. Optional ceramic bearings provide high voltage isolation from shaft currents, enhancing its suitability for demanding environments.

AV85A

The AV85A THIN-LINE III Is Heavy Duty, Durable, and Easy to Install

The AV85A THIN-LINE III™ magnetic encoder is a rugged and reliable solution designed for heavy mill-duty applications. It fits standard 8.5″ C-Face motors and NEMA brake mounting flanges, making it perfect for brake motor applications.

With over 4.5 million hours of MTBF in real-world installations, this encoder provides excellent durability and performance. The AV85A is built to handle tough environments with its fully potted magnetic sensors, eliminating common issues like dirt, liquid contamination, and optical sensor failure.

AV56S

Heavy Duty, Durable, and Washdown Ready

The AV56S THIN-LINE III™ magnetic encoder is built for heavy mill-duty applications, offering exceptional durability in washdown and marine environments. It fits standard 4.5″ motor flanges and is designed to provide simple installation and robust performance.

The encoder is fully potted to resist contamination from dirt and liquids, and its patented Wide-Gap™ rotors eliminate sensor damage, making it a reliable solution for continuous operation. With over 4.5 million hours of MTBF in field installations, the AV56S is engineered to keep your equipment running smoothly, day in and day out.

AV56A

The AV56A Is Reliable, Durable, and Easy to Install

The AV56A THIN-LINE III™ magnetic encoder is a heavy-duty solution designed to fit standard 4.5″ C-Face motors, including popular models such as Marathon Blue and Black Max, as well as Baldor Reliance motors.

Its robust construction and fully potted magnetic sensors make it resilient to dirt, liquids, and harsh environments, ensuring reliable performance in tough industrial applications. With patented Wide-Gap™ Cam Screw Rotors™, this encoder offers easy installation, high durability, and clear diagnostics for minimal downtime. The AV56A is built to keep your equipment running smoothly, 24/7.

AV485

The AV485 Magnetic Encoder Is Built for Severe Duty Applications

The AV485 SMARTach II™ magnetic encoder is engineered for severe duty applications, offering robust performance in the harshest environments. Designed for foot or NEMA 56C face/flange mounting, it features the largest bearings on an ultra-wide stance, making it ideal for pulley systems and other rough applications.

With fully potted, interchangeable sensors, easy installation, and advanced diagnostics, the AV485 ensures long-term reliability and minimal downtime. Whether facing slag, pulp, or saltwater, this encoder keeps your machinery running efficiently and effectively.

AV45

Heavy Duty, High-Performance

The AV45 EU-SMART™ magnetic incremental quadrature rotary encoder is built for heavy mill-duty applications. Designed to fit European B10 (85mm) flanges with a 100mm bolt circle, it offers durable, high-performance features like fully potted sensors to withstand dirt, liquids, and extreme temperatures.

The encoder’s robust design, flexible mounting options, and easy field-serviceable connectors make it an ideal solution for industries requiring minimal downtime and long-term reliability.

AV30

The AV30 Magnetic Encoder Offers Unmatched Durability and Performance

The AV30 magnetic absolute rotary encoder offers exceptional durability, setting a new standard for absolute encoders. With a design that fits existing flanges and mounts, the AV30 allows for easy upgrades from lower durability models, offering long-lasting performance and protection against contaminants, temperature cycles, and liquids.

Featuring advanced Wiegand wire energy harvesting and magnetic sensors, the AV30 eliminates the need for batteries, capacitors, glass disks, or gears, ensuring reliability and reducing maintenance costs.

AV25

Built for Durability in Tough Environments

The AV25 incremental quadrature rotary encoder is designed to fit a wide range of applications, from coupled AC and DC motor shafts to servos, conveyors, and more. Its solid aluminum housing and stainless steel shaft provide durability, making it ideal for harsh environments.

Equipped with superior shaft seals and bearings, the AV25 is built to withstand temperature changes, liquid sprays, and contaminants, ensuring long-lasting reliability.

AV125

Durability and Performance for Large Motor Applications

The AV125 SMARTach II™ heavy mill duty modular magnetic encoder is designed for large motor and brake applications, fitting 12.5″ motor and NEMA brake flanges. It can accommodate shafts up to 7 7/8″ [200mm] in diameter, making it ideal for motor-encoder-brake configurations or hollow shaft systems used in cooling applications.

With fully encapsulated electronics, removable sensors, and robust protection against miswiring and surges, the AV125 ensures reliable performance, even in the most demanding environments.

AV115

Reliable Performance for Heavy Mill Duty Applications

The AV115 THIN-LINE III™ heavy mill duty modular magnetic encoder is designed to fit standard 115mm flange motors, with adapters available for European B-flange motors. Built for durability and simplicity, it features fully potted magnetic sensors that withstand dirt, liquids, and wear.

The AV115 offers easy installation, long cable support, and clear diagnostics to ensure optimal performance, keeping your machines running reliably without downtime.

Advanced Magnetic Encoder Technology

At Penlink, we are proud to offer cutting-edge magnetic encoders from our trusted suppliers, renowned for their innovative technology and commitment to quality. These encoders utilize advanced magnetic sensing principles to provide accurate position and speed feedback in challenging environments.

Unlike traditional optical encoders, magnetic encoders are designed to withstand harsh conditions, including dust, moisture, and extreme temperatures, making them ideal for applications in industries such as offshore cranes, wind turbines, and mills. With their inherent durability, these encoders significantly reduce maintenance needs and enhance the lifespan of the systems in which they are integrated.

Our magnetic encoders are engineered for reliability and precision, employing features such as Wide-Gap technology that enhances performance by allowing greater distances between the sensor and the magnetic disk. This innovation significantly reduces the risk of sensor crashes and facilitates easier mounting, making installation straightforward.

Additionally, our encoders provide high resolution and excellent linearity, ensuring precise control and feedback for a wide range of motion applications. They are available in various configurations, including incremental and absolute models, to meet the diverse needs of our customers.

With their robust construction and superior signal output, our magnetic encoders deliver consistent performance, ensuring that your systems operate seamlessly and efficiently, even in the most demanding conditions.