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Products

Penlink > Products > Encoders > Magnetic Encoders > Heavy Mill Duty Encoders > AV685
AV685

AV685

SMARTach™ III Magnetic Encoder – The Ultimate Survivor in Harsh Environments

Experience unparalleled durability and reliability with the AV685 SMARTach™ III Magnetic Encoder. Engineered to thrive in the toughest conditions, this encoder is your go-to solution for environments plagued by dust, dirt, liquid sprays, and extreme temperatures.
With adaptive electronics and robust construction, the AV685 ensures consistent performance and minimal downtime, making it the ultimate choice for demanding industrial applications.

Categories: Magnetic Encoders, Heavy Mill Duty Encoders Tag: Heavy Duty Mill
  • Description
  • Specifications

AV685

The Ultimate Survivor in Harsh Environments

The AV685 hollow shaft encoders are built to withstand the harshest conditions, including dust, dirt, liquid sprays, and temperature extremes from -40°C to +120°C.

With a durable hollow shaft design, these encoders tolerate significant axial movements and handle more shaft runout than any other encoder available. The dual, replaceable sensors feature fully potted electronics and are interchangeable between AV485, AV685, and AV850 models. They also have high-power outputs that easily drive long cable lengths, providing the best protection against surges, wiring outputs to power, ground, between phases, or even short circuits.

The universal 5-24V design supports longer cables and is protected against wiring errors and surges.

Adaptive Electronics: At power-up, the green LED confirms that your AV5 Sensor is aligned with the rotor and reading signals correctly. If the AV5 cannot produce consistent signals at any time, the LED changes to red, and the optional remote alarm contact activates. However, the encoder continues to operate, giving you time to schedule maintenance. Wiring errors and short circuits that cause an over-temperature situation will be detected and indicated by the LED changing to orange.

For the highest reliability and most durable encoder in your mill, choose the AV685.

  • Severe Mill Duty
  • Up to 50000 PPR
  • Replaces Competitive Models Without Rewiring
  • Self-Diagnostic LED & Alarm
  • Outputs Fully Short Circuit Protected
  • Removable Sensors
  • End of Shaft and Thru Shaft Models Available
  • IP66 Enclosure
  • High-Power Output Standard
  • Optional Dual Isolated Outputs
  • 1 Year No-Hassle Warranty
Relevant Documents

New Absolute Rotary Encoders for Industrial Automation

Heavy Duty Encoders For Harsh Environments

AV685

Technical Specification

 

Technical Information
Operating Power 5 – 24 VDC*
Current 100mA, nominal, no load
Output Format A Quad B with marker (A, /A, B, /B, Z, /Z); Second Isolated Output: Optional
Frequency Range @5V, @1m cable, 250 kHz Max; @24V, @300m cable, #8 output, 45 kHz Max
Maximum Cable Length 1000′
PPR 4 – 50000***
Speed 5400 RPM Max****
Electronics Fully Encapsulated, IP67**
Temperature -40°* to 120°C* (150°C rotor)^
Environmental Electronics: Fully Encapsulated; IP66**; Nema 4, 13 Rating
Chemical Polyurethane enamel paint protects against salt spray, mild acids, and bases
Weight 15-17 lbs. [6-8 kg]
Note * Electrical specifications for SMARTach III model (serial #30,000 or higher), consult Nidec Industrial Solutions for earlier model specifications.
** Certain connector options may reduce IP rating.
*** (PPR) Standard maximum PPR is 5000. Consult Factory with your application for PPRs up to 50,000.
**** (Speed) Maximum RPM may be limited for PPR > 2,500. Consult Factory with your application.
^ -20°C to 80°C Standard, requires high-temperature model and instrument air feed for 120°C rating.
All dimensions are in inches [millimeters]. Specifications and features are subject to change without notice.
Penlink AB

Penlink serves a wide range of global industries with rotary transmission, electro-optics, and servo systems.

If our standard selection doesn’t meet your application’s requirements, we are happy to develop a modified standard or customized solution.

+46 (0) 8 401 10 10 | info@penlink.se

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